PTC Coolant Heater

Parameters of PTC Coolant Heater

Revolutionizing Electric Vehicle Thermal Management

Experience the Future of Efficient Heating with Our PTC Coolant Heater

Additional information

Weight 4.8 kg
Dimensions 25.5 × 23 × 10.9 cm
Low voltage input voltage

9V~36V

Low voltage input current

< 150mA

Dormant current

< 1mA

High and low voltage isolation

≥1500V

High voltage input voltage

450V~750V

High voltage input current

< 35A

Details about PTC Coolant Heater

Introducing the PTC Coolant Heater

In the dynamic landscape of electric vehicle (EV) technology, thermal management stands as a cornerstone of performance, safety, and longevity. The PTC (Positive Temperature Coefficient) Coolant Heater emerges as a pivotal innovation in this realm, meticulously engineered to address the unique thermal challenges posed by electric vehicles.

Warmda PTC Coolant Heater

Electric vehicles, unlike their internal combustion counterparts, lack the inherent heat generated by traditional engines. This absence becomes particularly noticeable in colder climates, where battery performance can degrade, leading to reduced range and efficiency. The PTC Coolant Heater is designed to bridge this gap, ensuring that EVs operate at optimal thermal conditions, irrespective of external temperatures.

Key Features and Benefits of Warmda PTC Coolant Heater

Versatility:

  • Adaptable Design: The PTC Coolant Heater is not just limited to electric cars. Its design is versatile enough to seamlessly integrate into electric trucks, buses, and a myriad of other electric machines. This adaptability ensures that a wide spectrum of EV manufacturers can benefit from its capabilities.
  • Broad Temperature Range: Engineered to function across a wide temperature spectrum, the heater is effective in both extremely cold and warm conditions, ensuring consistent performance.

Efficiency:

  • Optimal Energy Utilization: The PTC technology ensures that the heater consumes energy only when necessary, adjusting its output based on the coolant’s temperature. This self-regulating feature ensures minimal energy wastage.
  • Rapid Heat Dispersion: With its advanced design, the heater disperses warmth quickly, ensuring that the vehicle’s battery and cabin reach desired temperatures in a shorter time frame.

Reliability:

  • Durable Construction: Built with high-quality materials and precision engineering, the PTC Coolant Heater promises longevity. Its robust construction ensures it can withstand the rigors of daily EV operations.
  • Consistent Performance: Since its inception in 2014, our PTC Coolant Heater has undergone rigorous testing and refinements, ensuring that it delivers consistent and dependable performance every time.

Warmda Coolant Heaters

The PTC Coolant Heater, with its blend of versatility, efficiency, and reliability, stands as a testament to our commitment to advancing electric vehicle technology. As the electric vehicle market continues to expand and evolve, the significance of effective thermal management will only grow, making innovations like the PTC Coolant Heater indispensable for the future of sustainable transportation.

Warmda PTC Coolant Heater: A Deep Dive into Technical Excellence

The Warmda PTC Coolant Heater stands as a beacon of meticulous engineering and advanced technology. Designed to meet the rigorous demands of modern electric vehicles, this heater boasts specifications that set it apart in the realm of EV thermal management. Let’s delve into the intricate details that make the Warmda PTC Coolant Heater a paragon of performance and reliability.

Warmda PTC Coolant Heater Performance Data

Warmda PTC Coolant Heater Titan-E3

  • Specification: 80V 3KW
  • Output power: (Coolant=0°C , 10L/min) 3000W±10%
  • Low Voltage: Voltage range: 9V~16V, Un=13.2V, Imax=70mA, ≤1mA when sleeping
  • High Voltage: Voltage range: 60V~100V Un=80V, Imax=37.5A
  • Pressure resistance: ≥1900Vac/2800Vdc
  • Insulation resistance: ≥50MΩ
  • Protection class: IP67
  • Application Scenarios: Forklifts, Construction machinery, Backup power

Warmda PTC Coolant Heater Titan-E4

  • Specification: 350V 5KW
  • Output power: Coolant=0°C , 10L/min) 5000W±10%
  • Low Voltage: Voltage range: 9V~16V, Un=13.2V, Imax=70mA, ≤1mA when sleeping
  • High Voltage: Voltage range: 250V~450V Un=300V, Imax=30A
  • Pressure resistance: ≥1900Vac/2800Vdc
  • Insulation resistance: ≥50MΩ
  • Protection class: IP67
  • Application Scenarios: New Energy Vehicle Air Conditioning

Warmda PTC Coolant Heater Titan-E4 Pro

  • Specification: 600V 5KW
  • Output power: Coolant=0°C , 10L/min) 5000W±10%
  • Low Voltage: Voltage range: 9V~36V, Un=12/24V, Imax=150mA, ≤1mA when sleeping
  • High Voltage: Voltage range: 450V~750V Un=600V, Imax=25A
  • Pressure resistance: ≥2100Vac/3000Vdc
  • Insulation resistance: ≥100MΩ
  • Protection class: IP67
  • Application Scenarios: 60~80KW fuel cell system

Warmda PTC Coolant Heater Titan-E5

  • Specification: 600V 7KW
  • Output power: (Coolant=0°C , 10L/min) 7000W±10%
  • Low Voltage: Voltage range: 9V~36V, Un=12/24V, Imax=150mA, ≤1mA when sleeping
  • High Voltage: Voltage range: 450V~750V Un=600V, Imax=25A
  • Pressure resistance: ≥2100Vac/3000Vdc
  • Insulation resistance: ≥100MΩ
  • Protection class: IP67
  • Application Scenarios: 80~120KW fuel cell system

Warmda EV heater 3D diagram

Warmda PTC Coolant Heater Titan-E10

  • Specification: 600V 10KW
  • Output power: (Coolant=0°C , 10L/min) 10000W±10%
  • Low Voltage: Voltage range: 9V~36V, Un=12/24V, Imax=80mA, ≤1mA when sleeping
  • High Voltage: Voltage range: 450V~750V Un=600V, Imax=33A
  • Pressure resistance: ≥2500Vac/3500Vdc
  • Insulation resistance: ≥100MΩ
  • Protection class: IP67
  • Application Scenarios: 120~160KW fuel cell system

Warmda PTC Coolant Heater Titan-E15

  • Specification: 600V 15KW
  • Output power: (Coolant=0°C , 10L/min) 15000W±10%
  • Low Voltage: Voltage range: 9V~36V, Un=12/24V, Imax=80mA, ≤1mA when sleeping
  • High Voltage: Voltage range: 450V~750V Un=600V, Imax=50A
  • Pressure resistance: ≥2500Vac/3500Vdc
  • Insulation resistance: ≥100MΩ
  • Protection class: IP68
  • Application Scenarios: 160~200KW fuel cell system

Through rigorous testing and real-world applications, the Warmda PTC Coolant Heater has consistently demonstrated its effectiveness. Here are some key data points:

  • Battery Efficiency Improvement: Vehicles equipped with the Warmda PTC Coolant Heater have shown a 15-20% improvement in battery efficiency during cold conditions.
  • Cabin Warm-up: Achieves desired cabin temperatures 30% faster than conventional heaters, ensuring passenger comfort.
  • Energy Consumption: Uses up to 20% less energy compared to traditional heaters, thanks to its self-regulating PTC technology.

In conclusion, the Warmda PTC Coolant Heater is not just a product; it’s a culmination of years of research, engineering prowess, and a relentless pursuit of excellence. Its technical specifications are a testament to its superior performance, making it an indispensable asset for any electric vehicle aiming for optimal thermal management.

How the Warmda PTC coolant heater works.

Unveiling the Technology: Inner Workings of the Warmda PTC Coolant Heater

The heart of the Warmda PTC Coolant Heater lies in its innovative PTC technology, a marvel of engineering that revolutionizes the way electric vehicles manage their thermal conditions. This section takes you on a journey through the intricate mechanisms that power the heater and how it seamlessly integrates into the complex world of EVs.

PTC heating technology

PTC Technology: The Core Principle

At the core of the Warmda PTC Coolant Heater is the PTC technology, which stands for Positive Temperature Coefficient. This technology is based on the remarkable property of certain materials to exhibit a sharp increase in electrical resistance as their temperature rises. This unique behavior forms the foundation of the heater’s self-regulating and energy-efficient characteristics.

Operational Sequence: How the PTC Coolant Heater Functions

  • Activation: When the electric vehicle is turned on, the Warmda PTC Coolant Heater receives a signal to start heating. The initial resistance of the PTC material is low, allowing the heater to draw a higher current for rapid heating.
  • Temperature Sensing: As the PTC material heats up, its resistance increases sharply. This rise in resistance acts as a built-in regulator, reducing the current flowing through the heater. This self-regulating feature prevents the heater from overheating and ensures safe and efficient operation.
  • Heat Dispersion: The PTC material, now at a higher temperature, radiates heat to the surrounding coolant. This heat is then transferred to the vehicle’s battery and cabin, ensuring optimal thermal conditions.
  • Temperature Maintenance: Once the desired temperature is reached, the PTC material’s resistance stabilizes, maintaining a consistent heat output. This prevents overheating and wastage of energy, making the heater highly efficient.

Advantages of PTC Technology in the Warmda Heater

  • Energy Efficiency: The self-regulating nature of PTC technology means that the heater only consumes the energy required to maintain the desired temperature. This results in minimal energy wastage and reduced strain on the vehicle’s electrical system.
  • Safety Assurance: The PTC technology inherently prevents overheating. The resistance increase acts as a safety mechanism, ensuring that the heater operates within safe temperature limits.
Warmda PTC Coolant Heater Structure Design Drawing
Warmda PTC Coolant Heater Structure Design Drawing

The Warmda PTC Coolant Heater‘s operational elegance lies in its simplicity, yet profound impact. Its ability to self-regulate, maintain optimal temperatures, and minimize energy consumption speaks volumes about its innovative design and engineering excellence. As electric vehicles continue to shape the future of transportation, the Warmda PTC Coolant Heater stands as a testament to how technological advancements can enhance both performance and sustainability.

Application of PTC coolant heater

Versatility Unveiled: PTC Coolant Heater in Diverse Electric Machines

The versatility of the Warmda PTC Coolant Heater extends far beyond a singular application. As electric vehicles continue to diversify, the heater finds itself seamlessly integrated into a multitude of electric machines, each benefiting from its precision thermal management capabilities. Let’s explore the varied applications and the significant impact the heater has on battery management and thermal efficiency.

Electric Cars: Elevating Battery Performance

In the realm of electric cars, where range and efficiency are paramount, the Warmda PTC Coolant Heater emerges as a vital component. During cold starts, the heater warms the battery, ensuring that it operates at its optimal temperature. This not only prevents range loss but also enhances battery efficiency. As a result, electric car owners experience consistent performance and extended battery lifespan, a key factor in promoting consumer confidence in the EV ecosystem.

Electric Trucks: Powering Efficiency and Productivity

The electric truck industry is on the rise, and so are its thermal challenges. Electric trucks, often engaged in demanding tasks, rely on efficient thermal management to maintain consistent performance. The Warmda PTC Coolant Heater steps in as a reliable solution, providing rapid cabin warm-up and consistent battery performance even in extreme weather conditions. This results in enhanced driver comfort, increased uptime, and improved operational efficiency for fleets.

Electric Buses: Redefining Passenger Comfort and Safety

Public transportation, represented by electric buses, demands both thermal efficiency and passenger comfort. The heater’s ability to warm up the cabin swiftly ensures a pleasant experience for passengers, even during frigid weather. Additionally, by maintaining optimal battery temperatures, the PTC Coolant Heater contributes to the safety and reliability of electric buses, instilling confidence in both operators and passengers.

Warmda coolant heater hardware frame structure diagram
Warmda coolant heater hardware frame structure diagram

Other Electric Machines: Beyond Mobility

The applications of the Warmda PTC Coolant Heater extend to a plethora of electric machines, including industrial equipment, construction machinery, and agricultural vehicles. These machines, powered by electricity, benefit from the heater’s capacity to ensure consistent performance in a wide range of environments. The heater’s adaptability plays a pivotal role in maintaining efficiency and reliability across diverse industries.

Benefits for Battery Management and Thermal Efficiency

  • Enhanced Battery Lifespan: By maintaining optimal battery temperatures, the heater mitigates stress on the battery, extending its lifespan and preserving its long-term performance.
  • Consistent Efficiency: Efficient thermal management translates to consistent battery efficiency, ensuring that electric vehicles deliver expected performance regardless of external conditions.
  • Range Preservation: The heater’s ability to prevent battery underperformance due to cold temperatures helps preserve the vehicle’s range, a critical factor in EV adoption.
  • Reduced Energy Consumption: Rapid cabin warm-up and efficient battery management contribute to reduced energy consumption, positively impacting both vehicle operation and charging requirements.

In a world where electric machines reign supreme, the Warmda PTC Coolant Heater transcends boundaries and applications, solidifying its role as a pivotal component in the journey towards sustainable transportation and efficient operations. As electric vehicles continue to shape the landscape, the heater stands ready to meet the challenges, enhancing both battery management and thermal efficiency with precision and reliability.

Customer Testimonials

Voices of Confidence: Real Stories of Warmda PTC Coolant Heater Success

The true measure of any innovation lies in the impact it has on real-world operations. The Warmda PTC Coolant Heater has left an indelible mark on various industries, and the voices of our satisfied customers serve as a testament to its efficacy. Let’s delve into their experiences and discover how the heater has transformed their operations for the better.

Alex – Lead Engineer at ElectroMotive Inc.

“As a battery management engineer, the introduction of the Warmda PTC Coolant Heater has transformed the way we approach thermal management in our electric vehicles. The efficiency and adaptability of the heater have significantly improved the performance of our batteries, leading to enhanced range and overall vehicle efficiency. The reliability of the heater, especially in cold conditions, is unparalleled. It has truly revolutionized our approach to EV thermal management.”

Warmda Coolant Heater
Warmda Coolant Heater

Mia – Purchaser at GreenDrive Motors

“Our fleet of electric buses has been equipped with the Warmda PTC Coolant Heater since 2021, and the impact has been remarkable. Not only have our passengers experienced increased comfort during cold weather, but our operational efficiency has also seen a boost. The rapid cabin warm-up ensures a positive passenger experience, while the heater’s role in maintaining battery temperatures has increased the reliability and safety of our buses. It’s a game-changer for the electric bus industry.”

John – Fleet Manager at EcoTruck Logistics

“The Warmda PTC Coolant Heater has become an indispensable part of our electric truck fleet. In the logistics industry, time is money, and the heater’s ability to ensure quick cabin warm-up has increased driver comfort and efficiency. Additionally, the heater’s contribution to maintaining battery performance, even during harsh winter conditions, has improved the uptime and reliability of our operations. It’s a testament to innovation driving real-world results.”

Sarah – Founder of NewWave Electric Cars

“As a start-up electric vehicle company, the Warmda PTC Coolant Heater has been a game-changer for us. It’s not just about thermal management; it’s about efficiency, performance, and customer satisfaction. The ability to provide our customers with consistent range and efficiency, regardless of weather conditions, has given us a competitive edge. The heater’s adaptability across different EV models has simplified our design process, allowing us to focus on other aspects of vehicle development.”

These voices of confidence paint a vivid picture of the transformative power of the Warmda PTC Coolant Heater. From battery management to passenger comfort, from operational efficiency to innovation acceleration, the heater’s positive impact resonates across diverse industries. As we continue to push the boundaries of EV technology, the experiences of our customers stand as a beacon of success, guiding us towards a future where sustainable transportation meets exceptional performance.

Frequently Asked Questions (FAQs)

Clearing the Path: Addressing Common Queries About the Warmda PTC Coolant Heater

The Warmda PTC Coolant Heater represents a paradigm shift in electric vehicle thermal management. As curiosity peaks and interest grows, we’re here to provide clarity on the common questions that often arise. Here are the answers to some of the most frequently asked questions about the heater, ensuring that you have all the information you need to make an informed decision.

Warmda EV heater Titan series applications
Warmda EV heater Titan series applications

Q1: What is the Warmda PTC Coolant Heater, and what does it do?

A1: The Warmda PTC Coolant Heater is a cutting-edge innovation designed for electric vehicles and other electric machines. It serves the critical function of maintaining optimal thermal conditions within the vehicle’s battery and cabin, ensuring efficient performance even in extreme weather conditions.

Q2: How is the PTC Coolant Heater installed?

A2: The installation process of the PTC Coolant Heater is streamlined and can be integrated into the vehicle’s existing cooling system. Our team of experts provides detailed installation guidelines, and our technical support is available to assist during the process.

Q3: Is the heater compatible with different types of electric vehicles?

A3: Yes, the versatility of the PTC Coolant Heater extends to various types of electric vehicles, including cars, trucks, buses, and industrial electric machines. Its adaptability ensures seamless integration across diverse applications.

Q4: What is the energy consumption of the heater?

A4: The PTC technology in the heater ensures energy efficiency by self-regulating its power consumption based on the coolant’s temperature. This results in minimal energy wastage, making the heater an environmentally conscious choice.

Q5: How does the PTC Coolant Heater benefit battery management?

A5: The heater plays a pivotal role in maintaining optimal battery temperatures. By preventing the battery from getting too cold, it ensures consistent battery performance, enhanced efficiency, and extended battery lifespan.

Q6: Can the PTC Coolant Heater operate in extreme temperatures?

A6: Absolutely. The PTC Coolant Heater is engineered to function in a wide range of temperatures, from -40°C to 85°C. Its ability to perform effectively in extreme conditions ensures reliable thermal management year-round.

Q7: What maintenance is required for the heater?

A7: The PTC Coolant Heater is designed for minimal maintenance. Regular inspections to ensure proper functionality and cleaning of components are recommended. Our user manual provides comprehensive maintenance guidelines.

Titan E10 Titan E15 external dimensional drawing
Titan E10 Titan E15 external dimensional drawing

Q8: How does the heater contribute to passenger comfort in electric vehicles?

A8: The heater’s rapid warm-up capabilities ensure that the cabin reaches desired temperatures quickly, enhancing passenger comfort during cold weather conditions.

Q9: Does the heater come with safety features?

A9: Yes, the heater is equipped with multiple safety features, including overheat protection, short circuit protection, and surge protection. These safety mechanisms ensure the reliable and safe operation of the heater.

Q10: How do I get in touch for more information or to purchase the PTC Coolant Heater?

A10: We welcome your inquiries and interest in the PTC Coolant Heater. Feel free to reach out to us via email, and our team of experts will be happy to assist you with any information you need or to guide you through the purchasing process.

These frequently asked questions shed light on the practical aspects of the Warmda PTC Coolant Heater, ensuring that you have a comprehensive understanding of its capabilities, installation, benefits, and more. As the electric vehicle industry continues to evolve, our commitment to providing transparent and accurate information remains steadfast.

Contact Us

Your Journey Begins Here: Connect with Us for In-Depth Information and Purchase Inquiries

The Warmda PTC Coolant Heater represents a new era in electric vehicle thermal management, and we are dedicated to supporting you every step of the way. Whether you’re seeking detailed technical insights or ready to embark on the path to enhanced thermal efficiency, we encourage you to get in touch. Your inquiries, aspirations, and requirements are at the heart of our commitment to excellence.

Reach Out Via Email

Our dedicated team of experts is ready to answer your questions, provide customized solutions, and guide you through the process of integrating the Warmda PTC Coolant Heater into your electric vehicle fleet. Every query you have is an opportunity for us to share our expertise and help you make informed decisions.

Warmda EV Coolant Heater
Warmda EV Coolant Heater

At the crossroads of innovation and efficiency, the Warmda PTC Coolant Heater awaits your connection. Reach out to us today and embark on a journey that redefines thermal management in the world of electric vehicles. We look forward to partnering with you and contributing to the success of your electric vehicle endeavors.

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